This is a hyperlinked index to the text only portion of the significant text of the FSI manual corrected slightly where necessary

 

 

 

 

AIR CONDITIONING GENERAL..................................................................................................................... 5

AIR CONDITIONING SYSTEM................................................................................................................... 5

PACK CONTROL OFF/MAN/AUTO........................................................................................................... 5

FLOW CONTROL........................................................................................................................................... 6

RECIRCULATING FAN................................................................................................................................. 6

TEMPERATURE CONTROL........................................................................................................................ 6

ELECTRONIC CONTROL UNIT.................................................................................................................. 6

TEMPERATURE CONTROL OPERATION............................................................................................... 7

FLIGHT COMPARTMENT............................................................................................................................ 7

CABIN............................................................................................................................................................... 7

AIR DISTRIBUTION........................................................................................................................................ 7

Flight Compartment...................................................................................................................................... 7

Cabin.............................................................................................................................................................. 7

NON‑NORMAL OPERATION 7

EMERGENCY RAM VENTILATION........................................................................................................... 8

AVIONICS COOLING................................................................................................................................... 8

AUXILIARY POWER UNIT INTRODUCTION............................................................................................ 10

GENERAL...................................................................................................................................................... 10

DETAILED DESCRIPTION FUEL SYSTEM........................................................................................... 10

APU AIR INTAKE.......................................................................................................................................... 10

APU COMPARTMENT VENTILATION.................................................................................................... 10

STARTER‑GENERATOR 10

BLEED-AIR SYSTEM.................................................................................................................................. 11

APU FIRE PROTECTION............................................................................................................................ 11

FIRE EXTINGUISHING................................................................................................................................ 11

APU FAULT LIGHT....................................................................................................................................... 11

FAULTS.......................................................................................................................................................... 11

Normal SHUTDOWN.................................................................................................................................... 12

LIMITATIONS................................................................................................................................................ 12

ELECTRICAL POWER SYSTEMS.............................................................................................................. 13

INTRODUCTION........................................................................................................................................... 13

GENERAL...................................................................................................................................................... 13

DETAILED DESCRIPTION......................................................................................................................... 13

AC/DC POWER MONITOR SYSTEM.................................................................................................... 13

DC SYSTEM................................................................................................................................................. 13

BATTERIES................................................................................................................................................... 13

STARTER/GENERATORS......................................................................................................................... 14

TRANSFORMER RECTIFIER UNITS...................................................................................................... 14

APU STARTER/GENERATOR.................................................................................................................. 14

FAULT TOLERANT OPERATION............................................................................................................. 14

EMERGENCY OPERATION...................................................................................................................... 14

BUS FAULT PROTECTION....................................................................................................................... 15

MAIN BUS FAILURES................................................................................................................................ 15

SECONDARY BUS FAILURES................................................................................................................ 15

ENGINE STARTING..................................................................................................................................... 15

STARTING FROM BATTERIES................................................................................................................ 15

GENERATOR ASSISTED STARTING.................................................................................................... 15

APU GENERATOR ASSISTED STARTING.......................................................................................... 15

STARTING FROM DC External POWER................................................................................................. 16

AC SYSTEM   ~............................................................................................................................................ 16

VARIABLE‑FREQUENCY AC POWER 16

AC EXTERNAL POWER............................................................................................................................ 16

EXTERNAL POWER PROTECTION........................................................................................................ 16

CIRCUIT BREAKERS................................................................................................................................. 16

FIRE PROTECTION INTRODUCTION......................................................................................................... 18

GENERAL...................................................................................................................................................... 18

DETAILED DESCRIPTION......................................................................................................................... 18

ENGINE NACELLES ADVANCED PNEUMATIC DETECTORS (APD).......................................... 18

FIRE BOTTLES............................................................................................................................................. 18

ENGINE FIRE DETECTION........................................................................................................................ 18

ENGINE FIRE EXTINGUISHING Operation............................................................................................. 19

BAGGAGE COMPARTMENT................................................................................................................... 19

AFT BAGGAGE COMPARTMENT SMOKE DETECTION................................................................. 19

AFT FIRE EXTINGUISHING Operation..................................................................................................... 19

FORWARD BAGGAGE COMPARTMENT SMOKE DETECTION................................................... 19

FWD FIRE EXTINGUISHING Operation................................................................................................... 19

FLIGHT COMPARTMENT AND CABIN PORTABLE FIRE EXTINGUISHERS......................................................................................................................................... 19

LAVATORY SMOKE DETECTION.......................................................................................................... 19

SMOKE DETECTOR TEST........................................................................................................................ 20

WASTE BIN FIRE EXTINGUISHING........................................................................................................ 20

FLIGHT CONTROLS....................................................................................................................................... 21

INTRODUCTION........................................................................................................................................... 21

GENERAL...................................................................................................................................................... 21

DETAILED DESCRIPTION PRIMARY FLIGHT CONTROLS............................................................. 21

YAW CONTROL.......................................................................................................................................... 21

RUDDER CONTROL SYSTEM................................................................................................................ 21

RUDDER FEEL TRIM AND SUMMING UNIT......................................................................................... 21

RUDDER TRIM.............................................................................................................................................. 21

RUDDER TRIM RUNAWAY...................................................................................................................... 22

RUDDER TRIM INDICATION..................................................................................................................... 22

YAW DAMPER............................................................................................................................................. 22

RUDDER JAM............................................................................................................................................... 22

ROLL CONTROL.......................................................................................................................................... 22

AILERONS..................................................................................................................................................... 22

AILERON TRIM............................................................................................................................................. 22

AILERON TRIM AND CENTERING UNIT............................................................................................... 22

AILERON TRIM RUNAWAY...................................................................................................................... 23

SPOILER CONTROL................................................................................................................................... 23

Flight Mode.................................................................................................................................................. 23

Ground Mode.............................................................................................................................................. 23

Taxi Mode FLIGHT/TAXI SWITCH........................................................................................................ 23

ROLL CONTROL JAM................................................................................................................................ 23

PITCH CONTROL PITCH CONTROL SYSTEM................................................................................... 24

PITCH FEEL AND TRIM UNIT.................................................................................................................... 24

PITCH TRIM................................................................................................................................................... 24

PITCH TRIM SWITCHES Operation......................................................................................................... 24

ELEVATOR TRIM INDICATOR................................................................................................................. 25

FLAP AUTO PITCH TRIM........................................................................................................................... 25

PITCH CONTROL JAM............................................................................................................................... 25

SECONDARY FLIGHT CONTROLS........................................................................................................... 25

FLAPS............................................................................................................................................................. 25

FLAP CONTROL UNIT................................................................................................................................ 25

FLAP SELECTOR LEVER.......................................................................................................................... 25

FLAP POWER UNIT..................................................................................................................................... 26

OPERATION.................................................................................................................................................. 26

FLAP DRIVE.................................................................................................................................................. 26

FLAP POSITION INDICATION UNIT........................................................................................................ 26

GUST LOCK AILERONS............................................................................................................................ 26

FUEL.................................................................................................................................................................... 27

INTRODUCTION........................................................................................................................................... 27

GENERAL...................................................................................................................................................... 27

DETAILED DESCRIPTION......................................................................................................................... 27

STORAGE AND DISTRIBUTION.............................................................................................................. 27

ENGINE FUEL FEED.................................................................................................................................... 28

FUEL TRANSFER......................................................................................................................................... 28

REFUELING................................................................................................................................................... 28

DEFUELING................................................................................................................................................... 29

LIMITATIONS................................................................................................................................................ 29

HYDRAULICS................................................................................................................................................... 32

INTRODUCTION........................................................................................................................................... 32

DETAILED DESCRIPTION......................................................................................................................... 33

HYDRAUEIC RESERVOIRS..................................................................................................................... 33

HYDRAUEIC SYSTEM ISOLATION VALVES..................................................................................... 33

FIREWALL SHUTOFF VALVES............................................................................................................... 33

HYDRAUEIC SYSTEM HEAT EXCHANGERS.................................................................................... 33

STANDBY HYDRAULIC PUMP............................................................................................................... 33

OPERATION.................................................................................................................................................. 34

PRIORITY VALVE........................................................................................................................................ 34

POWER TRANSFER UNIT......................................................................................................................... 34

OPERATION.................................................................................................................................................. 34

NO. 3 HYDRAULIC SYSTEM................................................................................................................... 34

SYSTEM OPERATION ACCUMULATOR ISOLATION VALVE....................................................... 34

HYDRAULIC SYSTEM INDICATIONS................................................................................................... 34

ALTERNATE LANDING GEAR SYSTEM............................................................................................... 35

RESERVOIR.................................................................................................................................................. 35

LIMITATIONS................................................................................................................................................ 35

ICE AND RAIN PROTECTION...................................................................................................................... 37

INTRODUCTION........................................................................................................................................... 37

GENERAL...................................................................................................................................................... 37

DETAILED DESCRIPTION......................................................................................................................... 37

ICE DETECTION SYSTEM........................................................................................................................ 37

AIRFRAME DEICING SYSTEM................................................................................................................ 37

PROPELLER HEATERS............................................................................................................................. 38

ENGINE INTAKE HEATERS I BYPASS DOORS................................................................................. 39

PITOT STATIC PROBE HEAT................................................................................................................... 39

AOA VANE HEATERS................................................................................................................................ 40

WINDSHIELD AND PILOT’S WINDOW.................................................................................................. 40

WINDSHIELD WIPERS.............................................................................................................................. 40

LIMITATIONS................................................................................................................................................ 40

ALTERNATE GEAR EXTENSION............................................................................................................ 43

OXYGEN............................................................................................................................................................ 47

INTRODUCTION........................................................................................................................................... 47

DETAILED DESCRIPTION......................................................................................................................... 47

PROTECTIVE BREATHING EQUIPMENT............................................................................................. 48

PORTABLE PASSENGER OXYGEN...................................................................................................... 48

PORTABLE FIRST AID OXYGEN (OPTIONAL).................................................................................... 49

LIMITATIONS................................................................................................................................................ 49

PNEUMATICS................................................................................................................................................... 50

INTRODUCTION........................................................................................................................................... 50

GENERAL...................................................................................................................................................... 50

DETAILED DESCRIPTION......................................................................................................................... 51

ELECTRONIC CONTROL UNIT............................................................................................................... 51

NORMAL OPERATION............................................................................................................................... 51

NON-NORMAL OPERATION.................................................................................................................... 51

POWERPLANT................................................................................................................................................. 52

INTRODUCTION........................................................................................................................................... 52

GENERAL...................................................................................................................................................... 52

ENGINE SECTION....................................................................................................................................... 52

GENERAL AIR/GAS FLOW........................................................................................................... 52

ACCESSORY GEAR BOX........................................................................................................................ 52

BYPASS DOOR........................................................................................................................................... 52

FULL AUTHORITY DIGITAL ELECTRONIC CONTROL..................................................................... 52

ENGINE SENSORS..................................................................................................................................... 52

POWER PLANT INDICATION................................................................................................................... 53

PERMANENT MAGNET ALTERNATOR................................................................................................ 53

HANDLING BLEED-OFF VALVES (HBOV) (2.2 & 2.7 ?).................................................................... 53

ENGINE FUEL SYSTEM............................................................................................................................. 53

ENGINE OIL SYSTEM................................................................................................................................ 53

ENGINE IGNITION SYSTEM..................................................................................................................... 53

ENGINE START SYSTEM......................................................................................................................... 53

INFLIGHT STARTING.................................................................................................................................. 54

ENGINE SHUTDOWN................................................................................................................................. 54

NORMAL.................................................................................................................................................... 54

FIRE HANDLE SHUTDOWN................................................................................................................. 54

POWER MANAGEMENT........................................................................................................................... 54

POWER SETTING LOGIC......................................................................................................................... 54

ENGINE CONTROLS.................................................................................................................................. 55

POWER LEVERS..................................................................................................................................... 55

CONDITION LEVERS............................................................................................................................. 55

ECS BLEED SELECTION.......................................................................................................................... 55

AUTOFEATHER/uptrim................................................................................................................................ 55

MECHANICAL AND THERMODYNAMIC POWER............................................................................ 56

Npt UNDERSPEED GOVERNING........................................................................................................... 56

Npt OVERSPEED GOVERNING.............................................................................................................. 56

TORQUE LIMITING...................................................................................................................................... 56

NH OVERSPEED PROTECTION............................................................................................................. 56

FAULT CLASSIFICATION......................................................................................................................... 56

CRITICAL FAULT..................................................................................................................................... 56

CAUTIONARY FAULT............................................................................................................................ 56

ADVISORY FAULT.................................................................................................................................. 57

PROPELLER SECTION.............................................................................................................................. 57

PROPELLER GENERAL................................................................................................................................. 57

PROPELLER CONTROL SYSTEM......................................................................................................... 57

PROPELLER ELECTRONIC CONTROL (PEC).................................................................................... 57

HIGH PRESSURE PCU PUMP AND OSG............................................................................................ 57

ALTERNATE FEATHER PUMP................................................................................................................. 57

PROPELLER SYSTEM SENSORS......................................................................................................... 58

PROPELLER CONTROL............................................................................................................................ 58

PROPELLER MODES................................................................................................................................. 58

CONSTANT SPEED MODE.................................................................................................................. 58

BETA MODE.............................................................................................................................................. 58

BETA RANGE........................................................................................................................................... 58

Reverse Speed Control............................................................................................................................ 59

OVERSPEED GOVERNING...................................................................................................................... 59

PROPELLER SYNCHROPHASING SYSTEM..................................................................................... 59

PROPELLER FEATHERING SYSTEMS................................................................................................. 59

AUTOFEATHER........................................................................................................................................ 59

ALTERNATE FEATHER.......................................................................................................................... 60

MANUAL FEATHERING......................................................................................................................... 60

FAULT CLASSIFICATION......................................................................................................................... 60

CRITICAL FAULT..................................................................................................................................... 60

CAUTIONARY FAULT............................................................................................................................ 60

ADVISORY FAULT.................................................................................................................................. 61

AUTOMATIC UNDERSPEED PROTECTION CIRCUIT...................................................................... 61

PRESSURIZATION.......................................................................................................................................... 62

DETAILED DESCRIPTION......................................................................................................................... 62

AUTOMATIC............................................................................................................................................. 62

PRE - PRESSURIZATION...................................................................................................................... 62

FLIGHT ABORT AFTER TAKEOFF...................................................................................................... 62

CLIMB..................................................................................................................................................... 62

DESCENT.............................................................................................................................................. 62

LANDING................................................................................................................................................ 63

MANUAL.................................................................................................................................................... 63

DUMP.......................................................................................................................................................... 63

EMERGENCY............................................................................................................................................... 63

SMOKE REMOVAL..................................................................................................................................... 63

EMERGENCY RAM-AIR VENTILATION................................................................................................ 63

CABIN PRESSURE CONTROLLER....................................................................................................... 63

                                                                                                                                                                       

 


AIR CONDITIONING GENERAL

 

The Environmental Control System (ECS) consists of the air conditioning pack and its Electronic Control Unit (ECU).and uses bleed air from the engines or Auxiliary Power Unit (APU) to supply  conditioned air to the flight compartment and cabin.

 

This pack consists of two Air Cycle Machines (ACM), that are integrated with single primary and secondary heat exchangers. They are located in the aft fuselage equipment bay. This configuration provides the redundancy of two ACMs supplying both cabin and flight compartment.

 

AIR CONDITIONING SYSTEM

The air conditioning system receives bleed air when the BLEED switches on the AIR CONDITIONING control panel, or the BL AIR switchlight on the APU CONTROL panel, are selected on. Selecting the CABIN and FLT COMP PACKS switches to the MAN or AUTO positions, and then adjusting the temperature using the TEMP CONTROL knobs control the air-conditioning system. These switch settings determine the bleed source, manual or automatic Environmental Control System (ECS) operation, and the airflow temperature for the flight deck and cabin.

 

PACK CONTROL OFF/MAN/AUTO

The OFF selection for both packs closes the pack inlet FCSOV and TURBINE SOVS , bleed air does not flow.

 

When selecting only one pack to MAN or AUTO, the ECS controller opens

the pack inlet FCSOV,

the appropriate Turbine SOV and

both pack Bypass Valves.

The recirculation fan will run at low speed.

 

When selecting both packs to MAN or AUTO, the system will operate normally.

The recirculation fan will run at high speed.

 

If a digital channel becomes inoperative, the associated Turbine SOV will revert to the

associated analog control. The remaining digital channel will operate the pack FCSOV to adjust the required flow.

 

FLOW CONTROL

Both digital channels of the ECU share control of the pack FCSOV. During flight, one digital channel gets full control of the pack FCSOV (the other channel gets full control during the next flight).

 

The digital channel in control modulates the nacelle SOV to set flows to the packs, and the flight deck and cabin based upon:

-BLEED selection-MIN/NORM/MAX

-Environmental conditions

-Performance required by temperature selections

-Mass bleed flow measured at wing duct

-Air source (single bleed, dual bleed or APU)

 

The analog backup channels do not modulate the pack FCSOV. They control the valve to either fully open or close.

 

If a malfunction occurs to the pack FCSOV, it defaults pneumatically to the open position to permit continued ECS operation. However, if both digital channels of the ECU lose electrical power or fail, the pack FCSOV defaults to the closed position. ECS operation stops and the packs shut off. If this occurs, air must be supplied to the cabin and flight compartments using emergency ram air ventilation.

 

If one engine is shut down, the operating digital channel regulates bleed airflow with the pack FCSOV.

 

With both packs operating, the left digital channel uses approximately half of the air from the left pack for the flight compartment temperature. The right digital channel uses the other half of the air from the left pack and all of the air from the right pack to control the cabin compartment temperature. Therefore, the cabin receives approximately 75% of the total airflow.

 

RECIRCULATING FAN

The recirculation fan draws cabin air through the recirculation filter, mounted behind the aft baggage compartment. The air is then mixed with pack conditioned air. The RECIRC fan switch, on the AIR CONDITIONING control panel, controls the on/off operation of the recirculation fan, independent of the ECU. However, the ECU will use the operating conditions and the length of time the fan was on to determine the fan speed.

 

When the switch is set to the RECIRC position, the fan starts at low speed (to reduce initial current draw), then changes to high speed. The fan operates at low speed if one pack is off.

 

TEMPERATURE CONTROL

 

ELECTRONIC CONTROL UNIT

The temperature control and indication system is controlled from the AIR CONDITIONING control panel. The Electronic Control Unit (ECU) is the interface between the AIR CONDITIONING control panel and the mechanical and electrical components of the air conditioning system.

The ECU has dedicated cabin and flight compartment duct temperature sensors in order to regulate the supply between 2.8° C and 71° C The minimum temperature of 2.8° C makes sure that there is no ice formation on the condenser.

Each duct supply has overtemperature sensors.

The ECU also has cabin and flight compartment zone sensors to maintain the cabin and flight compartment temperatures between 15° C and 27° C.

Separate Flight and Cabin duct and Cabin zone sensors supply information to the cockpit gauge on the AIR CONDITIONING panel.

 

TEMPERATURE CONTROL OPERATION

When the PACKS switches are set to AUTO, the digital channel in control opens the pack FCSOV and the turbine shutoff valves. The ECU modulates the bypass valves to add warm air to the cool air from the ACM’s. The ECU controls the pack outlet temperature based on the settings of the CABIN and FLT COMP temperature knobs, and information from appropriate zone temperature sensor in order to provide the desired temperature.

When the PACKS switch is set to MAN, or if the digital channel in control fails, the analog channel supplies temperature control. Control is identical except that temperature control is based on feedback information from the supply duct temperature sensors.

When both PACKS switches are set to OFF, this closes the pack FCSOV and the turbine shut-off valves, shutting down the packs.

 

FLIGHT COMPARTMENT

The FLT COMP temperature knob controls the flight compartment temperature. A flow control lever is located under the left and right side windows on the sidewall. The levers regulate the quantity of air flowing to the flight compartment. Pilots should understand that without airflow there is not any temperature control.

 

CABIN

The CABIN temperature knob has a switch at the full counter clockwise  F/A position. Turning the knob to the F/A position turns on the FA CONTROL ENABLED light on the attendant's control panel. Both the FA CONTROL ENABLED light, and the cabin temperature gauge, on the attendant's control panel operate independently from the ECU.

 

AIR DISTRIBUTION

Air supply to the flight compartment is ducted from the air conditioning pack, through the rear pressure bulkhead. The duct is then divided so that the left side supplies flight compartment air, while the right side supplies cabin air. . The air is then ducted under the baggage compartment floor forward under the cabin.

 

Flight Compartment

Before reaching the flight compartment, the distribution system also supplies conditioned air to the aft baggage compartment inlet (???), forward lavatory gasper and the forward flight attendant's gasper.

Each duct has a temperature sensor, and an overtemperature switch

At the flight compartment bulkhead, the duct splits, one for the left side and the other for the right side. Each side has upper level demist nozzles for the pilot's and copilot's side windows. The lower level outlets include a foot warming piccolo tube (near the rudder pedals), a fixed grille near knee height and a large torso gasper. A small manually controlled gasper at window height is also provided.

Two flow control levers located at shoulder height regulates the quantity of air flowing to these various outlets.

 

Cabin

The air is ducted under the baggage compartment floor, where it splits into an upper and lower supply duct for each side of the cabin The upper distribution duct supplies the Passenger Service Unit (PSU) gaspers and the sidewall downwash and ceiling upwash vents. The lower distribution duct supplies the dado panels.

A distribution damper controlled by the ECU using the signal from the cabin zone temperature sensor directs air to the upper or lower duct, as conditions require.

 I.e. During heating operations, most of the warm air goes to the lower cabin dado panels and during cooling operations, most of the cool air is directed to the PSU panels and gaspers,

The right digital channel of the ECU controls the electric motor of the distribution damper. If the right digital channel or the electric motor fails, the damper valve will remain in its last position.

The aft baggage compartment has an inlet and outlet ventilation valve. They are normally open but close when smoke is detected in the baggage compartment and/or when electrical power is lost. Two white advisory lights on the Fire Protection Panel come on when the inlet valves are closed.

 

NON‑NORMAL OPERATION

The digital channel in control will shut off the pack flow control and shutoff valve (and stop pack operation) if:

 

• Both PACKS switches are set to OFF.

• The Built In Test (BIT) function of the ECU detects an unacceptable condition.

• Two or more of the three pack overtemperature protection switches detect an overtemperature condition.

 

If a pack overheat condition occurs, the

Related pack shuts down

Related CABIN PACK HOT or FLT COMPT PACK HOT CAUTION light comes on.

The circuit latches and the light will remain on.

 

If a flight compartment or cabin duct supply overheat condition occurs, the related:

 

• FLT COMPT DUCT HOT caution light comes on

• CABIN DUCT HOT caution light comes on.

 

The ECU will modulate the related pack bypass valve toward closed to aid in cooling the duct. The related FLT COMPT DUCT HOT or CABIN DUCT HOT caution light latches, and will stay on until the related PACKS switch is set to OFF  (??)

 

EMERGENCY RAM VENTILATION

If both packs are shut down cabin airflow and pressurization will be lost. During unpressurized flight the cabin and flight compartment can be ventilated with outside ram air. (See Chapter 18 Pressurization).

 

AVIONICS COOLING

The avionics cooling system has three fans. The system removes hot air from the avionics equipment, and the five Liquid Crystal Displays (LCD).

Control of the system is completely automatic. There are three identical fans. Only two of the three fans are required to be operational for dispatch.

The hot air is exhausted under the floor behind the flight compartment. Each duct assembly alone can supply enough cooling for continuous operation of the LCDs.  2 Fans run whenever the electrical power is applied to the aircraft DC main bus. If either of these fans fail, the standby fan (Fan 3) automatically starts operating.

When only the battery power is available, 1 Fan only operates in low speed. The standby fan is not available when operating on battery power. This operational mode is capable of supplying the minimum airflow required for the LCDs to operate at reduced brightness.

A fan operating at Low Speed Mode (LSM) can supply enough airflow to meet the avionics and LCD cooling requirements while still meeting the battery loading

Failure of any fan is recorded in the Central Diagnostic System (CDS). There is no indication of a single fan failure to the flight crew. If two fans fail, a FANS FAIL message is shown in white on the Engine Display (ED). If the aircraft is on the ground.  Maintenance is required before flight.

The ducting for each avionics cooling fan has zone temperature switches located under the LCDs. These switches inhibit the fan operation on the ground, when the flight compartment temperature is below 5° C (Fans Fail Message). The temperature switches are disabled when the aircraft is airborne.

\

 

 

 


AUXILIARY POWER UNIT INTRODUCTION

The optional Auxiliary Power Unit (APU) consists of a gas turbine engine driving a DC starter-generator. It supplies bleed air to the Environmental Control System (ECS), and 28 VDC to the electrical system. The APU operates on ground only. Two doors on the bottom of the tail cone access the APU. Aircraft with the APU have a titanium tailcone and firewall.

 

GENERAL

The start control, normal operation, and malfunction monitoring is automatically performed by the APU FADEC. The APU start can be powered from either the aircraft batteries or external power. Intake air is drawn through a screened inlet duct on the right rear of the fuselage. Exhaust gases are discharged through an upward pointing outlet at the aft end of the titanium tailcone. The APU is protected by its own automatic fire detection and extinguishing system that continuously monitors the APU and its compartment whenever electrical power is supplied to the system. The APU control panel is mounted on the overhead console, in the flight compartment.

 

DETAILED DESCRIPTION FUEL SYSTEM

APU fuel is supplied from the left wing collector bay through an APU shutoffvalve. A gravity-fed, APU-driven fuel pump keeps positive fuel pressure to the APU engine.

The APU shutoff valve opens when the APU PWR switchlight is pushed and closes when the APU is shutdown. Fuel is automatically scheduled for starting, acceleration, and speed regulation.

The APU shutoffvalve will close if:

• PWR switchlight is pushed off

• FIRE TEST pushbutton is pushed

• APU automatically (FADEC) shuts down caused by;

Fire detected

Gen. overheat

Fire bottle depleted

Aircraft airborne (main wow nose on earlier ac))

 

APU AIR INTAKE

The APU air intake inlet is on the top right side of the tail cone. There is a wire mesh grill to keep foreign objects out, and an eaves trough for possible fluid leaks.

An optional APU inlet louvered cover can be installed help keep out snow and contaminates. It must be removed to operate the APU when temperatures are above 25 Deg. C.

 

APU COMPARTMENT VENTILATION

The APU compartment is ventilated by the APU exhaust air ejector system.

 

STARTER‑GENERATOR

The APU has a 28 VDC starter‑generator). An start requires either aircraft batteries or external power. When starting, the starter stays engaged until the APU reaches half its operating speed. When the APU is operating, the RUN segment comes on to show that the generator mode is available to supply 28 VDC. The WARN segment of the GEN switchlight comes on when the generator is not supplying power.

 

The APU electrical load and voltage can be monitored on the ELECTRICAL page. ‑

 

With main engine DC starter-generators are on line, the APU generator will continue to supply power in parallel to the DC buses. If DC external power is applied to the buses, the APU generator will go off line. (WARN amber)

The starter‑generator is air-cooled.

If a starter‑generator fault is detected, the:

-Starter‑generator is disconnected from the right main feeder bus

-ON segment of the GEN switchlight goes off.

-WARN segment of the GEN switchlight goes amber

-APU caution light comes on.

If the starter‑generator overheats, in addition to the above,

- GEN OHT advisory light comes on.


BLEED-AIR SYSTEM

When the APU is operating, pushing the BL AIR switchlight on the APU control panel opens the APU bleed air valve, the OPEN segment (green) of the BL AIR switchlight illuminates, bleed air is supplied to the aircraft, and the Cabin Pressure Control System (CPCS) aft safety valve is held open.

 

The APU FADEC controls the APU bleed air valve. If the APU exhaust temperature is above limits, the APU FADEC reduces the bleed air supply. This gives APU generator load priority over bleed air.

Two check valves prevent APU bleed air from entering the engine bleed air supply, including airframe deicing.

 

If either aircraft BLEED air toggle switch is set to 1 or 2:

• APU bleed air will not open

 

If an APU bleed problem is detected: i.e. FLT COMPT DUCT HOT, CABIN DUCT HOT, FLT COMPT PACK HOT, or CABIN PACK HOT caution light(s)

• APU bleed air will not be supplied (off)

 


APU FIRE PROTECTION

APU fire protection is by a control amplifier and an Advance Pneumatic Detector (APD). The system monitors the APU hot section and exhaust whenever the right essential 28 VDC bus is powered. It is operated from the Fire Protection Panel (FPP) on the overhead console. The system has a stainless steel fire extinguisher bottle and distribution tubing, and an APD routed along the tailcone above the APU.

 

When a fire or overheat condition is sensed, the:

• FIRE light (red), on the FPP, comes on

• CHECK FIRE DET warning light flashes (red)

• MASTER WARNING light flashes (red)

• BTL ARM advisory light (amber); then (out) if the bottle has discharged

• EXTG switchlight (white)

• APU FUEL VALVE CLOSED advisory light (white)

• APU FUEL VALVE OPEN advisory light (out)

• FAIL light (amber)

• APU caution light (amber)

• MASTER CAUTION light flashes (amber)

 

FIRE EXTINGUISHING

If a fire is detected, the APU automatically shuts down and the fire-extinguishing agent is released after 7 seconds. If automatic fire extinguisher discharge fails, the guarded EXTG switchlight can be pushed to discharge the fire-extinguishing agent, if the BTL ARM is on.

 

NOTE once the bottle has been discharged, restarting the APU is prevented until the bottle has been recharged.

 

APU FAULT LIGHT

If the APD signal, to the control amplifier, opens because of a failure or power loss, the FAULT segment will come on, and the CHECK FIRE DET warning light will flash.

 

If the control amplifier APU circuit fails, then only the FAULT segment will come on.

 

FAULTS

 If an APU FADEC detects a fault the:

• APU automatically shuts down

• FAIL segment of the APU PWR switchlight (amber)

• APU FUEL VALVE CLOSED advisory light (white)

• APU FUEL VALVE OPEN advisory light (out)

• APU caution light (amber)

 

The APU PWR switchlight must be reselected after an automatic shutdown or failure to start.

 

NOTE Do not restart the APU after an automatic shutdown, if the FIRE advisory light is on.

 

Normal SHUTDOWN

Push the GEN off, Push bleed off. Push the PWR switchlight.

LIMITATIONS

 Note: A failed start forces a 70-sec wait as per limitations.

 

 

 


Capt 7

ELECTRICAL POWER SYSTEMS

 

INTRODUCTION

The Electrical System provides for energy conversion, distribution, storage, control, protection, monitoring, and indication and has Direct Current (DC) and Alternating Current (AC) power systems. The DC power system includes a battery system. There are external connections for DC and AC external power.

 

GENERAL

Three NiCad batteries, two engine driven starter/generators, two Transformer Rectifier Units (TRUs) and an Auxiliary Power Unit (APU) supply the DC power system. The TRUs supply 28 VDC and are powered by two engine driven 115 VAC generators.

Electrical power is distributed by a bus system that reconfigures for power and bus failures, automatically.

All AC and DC aircraft services can be powered from the AC generators or the AC external power alone.

 

DETAILED DESCRIPTION

The Electrical Power Generation and Distribution System (EPGDS) has an Electrical Power Control Unit (EPCU) to control, monitor and distribute DC power to the aircraft's electrical buses. The EPCU automatically reconfigures the EPGDS for power source and bus failures, by the closing and opening of bus ties contactors. Contactor control is determined by automatic functions during the operation of the aircraft. Requests are achieved through the selection of switches in the flight compartment that may be vetoed by the EPCU.

 

AC/DC POWER MONITOR SYSTEM

System parameters are monitored on the Engine and Systems Integrated Displays, in the flight compartment. Turning the related Multi Function Display (MFD) selector, on the Engine and Systems Integrated Displays Control Panel (ESCP), to SYS (System), shows electrical system data on the ELECTRICAL page.

 

DC SYSTEM

The DC generation system has the following sources:

- Main, Auxiliary, and Standby Batteries

- Two Starter/Generators

- Two Transformer Rectifiers Units (TRU)

- DC External

- APU Starter/Generator

The power sources supply power to the following buses in order of priority:

- Battery

- Left and Right Essential

- Left and Right Main

- Left and Right Secondary

 

BATTERIES

The main and auxiliary 24‑volt NiCad batteries are located in the lower left nose compartment. The main and auxiliary batteries have a 40amp hour capacity. The standby 17amp/hour battery (optional 40 amp hr) is located in the upper left nose compartment, The MAIN and AUX batteries are used for engine cranking. (assist in the case of GPU) In flight all three batteries ensure backup power to the aircraft essential services for 45 minutes.

Setting the BATTERY MASTER switch to the BATTERY MASTER position connects all three batteries to the essential buses. The connection is hard wired, and independent of the EPCU operation. The EPCU itself is energized from the essential buses.

NOTE; Battery power cannot be applied to the secondary buses.

 

Each battery has a dedicated switch. MAIN BATT connects the main battery to the right main bus. AUX BATT connects the auxiliary battery to the left main bus.

The connections of the main and auxiliary batteries to the main buses are controlled by the EPCU logic.

-Depending on switch position

-Emergency operation (defined later)

-Bus fault detected (defined later)

STBY BATT connects the standby battery-charging relay to the left main bus. This connection is done electronically by the EPCU if:

- DC external power connected

- No emergency operation

- No bus faults detected

MAIN BATTERY, AUX BATTERY and STBY BATTERY caution lights come on when the related battery is not connected to its feeder bus.

The Main, Aux and Stby battery temperatures are shown on the MFD ELECTRICAL page. If the battery temperature goes above normal limits, the related temperature digital value will be shown in yellow. If the temperature increases further, the digital values are shown in red. If the battery temperatures get too hot, the related MAIN BAT HOT, AUX BAT HOT or STBY BAT HOT warning light comes on. The related warning light will go off when the temperature drops below the overheat condition.

 

STARTER/GENERATORS

The starter/generators are located on the accessory gearbox of each engine. Each starter/generator serves as a starter motor, until the engine speed is at 50% NH. It then changes to generator operation, if the DC GEN switch is in the 1 or 2 position, following a successful engine start. Each generator output is monitored and controlled by its Generator Control Unit (GCU). After engine start, the GCU makes sure the generator supplies 28.5 VDC (400 Amps max) to its feeder bus regardless of load. The EPCU will then monitor and control the system.

If the DC generator is disconnected from its feeder bus, the #1 DC GEN or #2 DC GEN caution light to come on.

If a generator overheats, the related #1 DC GEN HOT or #2 DC GEN HOT caution light will come on. This light will go out when the generator temperature drops below limits.

 

TRANSFORMER RECTIFIER UNITS

Two TRUs, located in the nose, change three-phase, 115 V variable frequency AC input power into 28 VDC (300 Amps max) nominal output. The TRUs provide DC power in the range of 26 to 29 VDC.

Under normal conditions, each TRU powers its related secondary bus. If either TRU is off line, the related L TRU or R TRU caution light comes on.

In an overheat condition, the L TRU HOT or R TRU HOT caution light comes on. The light will go out when the temperature drops below limits.

The two TRUs alone can power the entire DC system.

 

APU STARTER/GENERATOR

The APU, controlled by the APU GCU, supplies 28 VDC to all the DC buses. For APU starting the APU Starter/generator is connected to the right main feeder bus. After the APU is started, the starter/generator is available to supply power in parallel with the main and auxiliary batteries to start the aircraft engines.

The APU shuts down when main gear is not weight on wheels (WOW).

 

FAULT TOLERANT OPERATION

The DC Power subsystem is tolerant to power source failures. It has the two generators and two

TRUs sources of DC power in flight. When all DC power sources are operational, each source powers its own dedicated bus.

If a failure is detected, the EPCU will cause the bus system to reconfigure the power flow, to make sure the flight is completed with minimal effect.

Four bus tie contactors, controlled by the EPCU, connect the appropriate feeder buses together, when there are one or more DC power sources not operating. Automatic load shedding will occur only if more than two DC sources fail.

For example, if one DC generator fails, the L to R Main bus tie closes and the other DC generator then powers both main feeder buses.

If one TRU fails, the L to R Secondary bus tie closes, and the other TRU then powers both secondary buses. If both DC generators fail, the vertical bus ties close, and the TRUs supply DC power to both the secondary and main buses. If both TRUs fail, the vertical bus ties close, and the DC generators supply power to both secondary buses.

 

EMERGENCY OPERATION

The EPCU operates in emergency mode if:

-the airplane is airborne

-both DC Generators are failed and

-at least one TRU failed

 

And automatically disconnects the batteries from the main buses.

NOTE   The main buses are not powered in this mode

 

If an engine start attempt is made during emergency operation mode, the batteries will automatically be reconnected to the main buses for the duration of the start attempt, regardless of BATT switch selection.

 

BUS FAULT PROTECTION

The EPCU and the DC GCUs circuitry protects the DC system against faults (short circuits and overloads) on the main and secondary buses.

 

MAIN BUS FAILURES

If a main bus fault occurs (GCU senses excessive gen load), the EPCU isolates the bus es  (no bus ties). The DC BUS caution light comes on to warn of the fault. If the fault persists for 5 seconds, the GCU isolates the affected generator. The batteries are isolated from the affected main bus. The MAIN or AUX BATTERY and STBY BATTERY caution lights and related DC GEN caution light will come on. All main DC services on the faulted bus side will not function.

NOTE

Manual operation of the main bus tie through the MAIN BUS TIE switch is not possible once the EPCU has reacted to a fault.

If the fault subsequently clears, or faulty generator/battery source is isolated, power may be restored with the BUS FAULT RESET switch.

 

SECONDARY BUS FAILURES

If a secondary bus short occurs, the overcurrent condition trips the related TRU circuit breaker. The EPCU closes the L to R Secondary bus tie contactor, transferring the short circuit to the opposite side TRU. The crosstie fuse is blown (it has a lower value than the TRU circuit breaker), isolating the fault.

A L TRU or R TRU caution light, and loss of services on the related secondary bus indicate this situation.

 

ENGINE STARTING

Starting is initiated by selecting an engine position using the SELECT switch on the ENGINE START control panel. The starter is engaged by pushing the START switchlight. The starter/generators are powered from the main buses only. The power source can be;

Batteries

Engine Generator

APU Generator

DC external power

In all cases the BATTERY MASTER, MAIN BATT, AUX BATT, STBY BATT and MAIN BUS TIE switches are selected on before start.

 

STARTING FROM BATTERIES

During a battery start, only the main and auxiliary batteries, in parallel, participate in the starting process. The standby battery is isolated from the left main bus by a diode to ensure there is an acceptable level of voltage on the essential buses.

During start the EPCU opens the contacts between the secondary and main buses. (i.e. no Ext AC power source is available)

NOTE

Battery temperatures and charging rates should be continuously monitored on the ELECTRICAL page, after starting.

 

GENERATOR ASSISTED STARTING

After the operating DC generator is connected to the related main bus (the start SELECT switch returns to the center position), it will help in the starting of the other engine, in parallel with the main and auxiliary batteries.

During the start process and 15 seconds following it, the DC GCU's are supplied with a 'CURRENT LIMIT' signal. This limits generator output. This is canceled when the engine START segment goes out.                                                                                                   3

 

APU GENERATOR ASSISTED STARTING

After the APU generator is connected to the right main bus, it will help in the starting of the engines, in parallel with the main and auxiliary batteries as above.

 

STARTING FROM DC External POWER

A Ground Power Unit (GPU) can be connected to the DC external power receptacle, on the left side of the nose section and requires the Battery Master to be on. During an engine start the main and aux batteries are connected to the main buses and assist in the start.

After engine start, and the DC EXT PWR switch is set to OFF, the generators will come on line, (if the GEN switches are in the 1 or 2 position). Bus fault logic connects the main to the secondary buses, until the TRUs. come on line (ie have an AC power source)

The EPCU incorporates external DC power protection (22-31 VDC); an over/under voltage condition will cause the external ground power to disconnect. If the situation is rectified, moving the DC EXT PWR switch to OFF and then back to EXT PWR can reselect the external power source.

 

AC SYSTEM           ~

Electrical power sources for the AC portion of the EPGDS include:

-Two alternating current variable frequency generators

-AC External

The power sources supply power to the following buses in order of priority:

-Left or Right AC bus

-Left or Right Galley bus

During normal mode of operation, each AC source supplies its dedicated bus. AC power is required for:

-Deicing/Anti-icing heaters

-Standby hydraulic pump

-Galley loads

-Transformer Rectifier Units (supplements DC power)

-Auxiliary fuel pumps

 

VARIABLE‑FREQUENCY AC POWER

Two 115 VAC generators mounted on the Propeller Reduction Gearbox (RGB), supply variable frequency AC power to the left and right AC buses. AC power sources are prevented from being operated in parallel.

AC generated power is available when the condition levers are in or above the MIN/850 position, and the GEN 1 and GEN 2 switches on the AC CONTROL panel are on.

If one AC generator fails, the associated #1 AC GEN or #2 AC GEN caution light comes on.  An automatic cross tie function, controlled by the AC GCU logic circuits, ensures that all variable-frequency buses are powered, except galley power. If an excessive load is detected, (bus fault) the GCU isolates the bus, and turns on the appropriate L AC BUS or R AC BUS caution light. The associated AC GEN caution light may also be illuminated. Associated services supplied by the bus are no longer powered and their associated caution lights will be illuminated.

The # 1 AC GEN HOT or # 2 AC GEN HOT caution light comes on if an AC generator overheats.

 

AC EXTERNAL POWER

The AC external power receptacle is in the right engine nacelle, or it can be installed on the right side of the nose.

An external power switch connects power directly to the left and right variable-frequency buses, supplying power to all AC and DC buses. During engine starts, the secondary buses are not connected to the main buses.

 

EXTERNAL POWER PROTECTION

An AC PPU is installed on the right AC Contactor It monitors:

-voltage under or over

-frequency under or over

-Phase Rotation (A‑B‑C)

 

CIRCUIT BREAKERS

Circuit and current limiters protect electrical system power sources, component control circuits and bus distribution.

There are;

- flight compartment circuit breaker panels (4)

-DC Contactor box in the nose compartment

-AC contactor boxes in the left and right main landing gear wheel wells

-Two wardrobe circuit breaker panels

-Galleys circuit breaker panels

Each circuit breaker is identified by the:

- Identification label

- Alphanumeric location.

 

 


FIRE PROTECTION INTRODUCTION

The fire protection system supplies detection, indication and extinguishing of fire or smoke conditions.

Indication and test functions are supplied for:

Engines

APU

Baggage compartments

Lavatory smoke detection is only indicated in the lavatory and passenger compartment.

 

There are portable fire bottles in the flight and passenger compartments. Refer to Chapter 3 for a description of APU fire detection and extinguishing.

 

GENERAL

Advanced Pneumatic Detectors (APD) in the engine nacelles and one APD in the APU compartment provide overheat detection. Smoke detection is provided by two smoke detectors located in the aft baggage compartment, one in the forward baggage compartment and one in the lavatory. Indication is shown on the Fire Protection Panel (FPP), Caution and Waning Panel, and glareshield

 

DETAILED DESCRIPTION

The aircraft fire detection system monitors overheat conditions for engine fire zones. If this is sensed, the system supplies a visual and aural warning to the flight compartment.

 

ENGINE NACELLES ADVANCED PNEUMATIC DETECTORS (APD)

 Advanced Pneumatic Detectors (APDs)provide overheat detection for the 1) Primary Engine Zone (PEZ), 2) Leading Edge Zone (LEZ) and 3) Main Wheel Well (MW zone. The APDs also supply fault indications to the Fire Protection Panel.. The PEZ also includes the Propeller Electronic Controller (PEC).

The APDs use sensor tubes, filled with helium gas,  sense overpressure (fire) and under-pressure (fault) The signals are processed by a control amplifier then sent to the fire protection panel.

It is possible to get a FAULT A indication and an engine fire warning at the same time.

 

During the fire detection test, the control amplifier is also tested. If the control amplifier fails, it will not cause complete loss of engine detection or extinguishing capability.

 

FIRE BOTTLES

Two dual port fire bottles are installed forward and aft in the left wing root, for engine fire extinguishing. There are electrical connections for explosive squibs and the bottle monitor pressure switch.

Fire suppressant can be discharged into the left or right nacelles. The bottles are connected in a configuration that allows for up to two suppressant discharges into an engine nacelle. If the discharging the first bottle does not put out the fire, the second bottle can be discharged.

A BTL LOW amber advisory light, on the Fire Protection panel, comes on when a fire bottle is empty. Pulling the PULL FUEL/HYD OFF handle will show which bottle is empty  the related FWD BTL or AFT BTL amber arming light will not come on as it should..

 

ENGINE FIRE DETECTION

When an overheat condition occurs, the alarm signals are processed by the Control Amplifier. and

- Engine fire warning tone sounds

- Both ENGINE FIRE PRESS TO RESET switchlights (red) flash

- CHECK FIRE DET warning light (red) flashes

- Related PULL FUEL/HYD OFF handle light (red) comes on

 

Pushing either ENGINE FIRE PRESS TO RESET switchlight stops the engine fire warning tone and the flashing. These switchlights stay on steady until the fire overheat condition stops.

 


ENGINE FIRE EXTINGUISHING Operation

The fwd and aft bottle squibs are armed by pulling the PULL FUEL/HYD OFF handle. After arming, the extinguisher bottle is discharged by holding the EXTG switch to the FWD or AFT position. and the fire suppressant discharges into the engine zones.

 

BAGGAGE COMPARTMENT

Fire extinguishing for the baggage compartments is by two High Rate Discharge (HRD) fire bottles and one Low Rate Discharge (LRD) fire bottle. Each baggage compartment has one HRD fire bottle. The LRD fire bottle is shared between the FWD and AFT baggage compartments, and is located in the aft equipment bay.

 

AFT BAGGAGE COMPARTMENT SMOKE DETECTION

The aft baggage compartment has two smoke detectors. One smoke detector is located in the rear and one in the front of the aft baggage compartment.

 

If one or both aft baggage compartment smoke detector senses smoke, the:

- SMOKE warning light (red) ‑ flashes

- MASTER WARNING light (red) ‑ flashes (tone)

- AFT SMOKE segment (red)and EXTG segment (white)

- VENT VALVE INLT light (white)

- VENT VALVE OTLT light (white)

- AFT ARM segment (amber)

 

 AFT FIRE EXTINGUISHING Operation

Pushing the SMOKE/EXTG switchlight discharges the HRD fire suppressant into the aft baggage compartment. The AFT ARM light goes off and the AFT LOW light comes on.

After a seven minute delay, the LRD fire bottle automatically discharges into the aft baggage compartment. The seven minute delay is to maximize the amount of suppressant in the baggage compartment. The FWD LOW light comes when the LRD bottle pressure is low.

 

FORWARD BAGGAGE COMPARTMENT SMOKE DETECTION

The forward baggage compartment has one smoke detector.

If the fwd baggage compartment smoke detector senses smoke, the following lights illuminate:

- SMOKE warning light (red) ‑ flashes

- MASTER WARNING light (red) ‑ flashes (tone)

- FWD SMOKE segment (red) and EXTG segment (white)

- FWD ARM segment (amber)

 

FWD FIRE EXTINGUISHING Operation

Pushing the SMOKE/EXTG switchlight discharges the forward HRD fire suppressant into the forward baggage area. The LRD fire extinguisher bottle will discharge at the same time.

The FIRE BOTTLE FWD ARM light will go off and the FWD LOW light will come on (loss of bottle pressure). The AFT LOW light comes on when the LRD bottle pressure is low.

 

FLIGHT COMPARTMENT AND CABIN PORTABLE FIRE EXTINGUISHERS

There are four portable fire extinguishers, one in the flight compartment, and three in the passenger compartment. A gauge on each extinguisher shows the serviceable range (Green), overcharge range (Yellow), and recharge range (Red). Each extinguisher contains Halon 1211, which is effective on electrical, oil and fuel fires. The extinguishant is not corrosive or toxic, and will not freeze or cause cold burns. A red safety catch prevents accidental trigger movement and discharge.

 

LAVATORY SMOKE DETECTION

There is one smoke detector in the lavatory compartment (Figure 8‑8).

If the smoke detector senses smoke, the:

- Detector audible warning tone sounds

- Detector alarm light (red) comes on

- LAV SMOKE light (red), on all 3 Advisory Light Panels (ALP), come on

- Chime (high) sounds in the cabin speakers

There is no lavatory smoke indication in the flight compartment.

SMOKE DETECTOR TEST

The lavatory smoke detector is tested by pushing a self-test pushbutton on the detector. Pushing the self-test pushbutton simulates a smoke condition, and causes the same indications. If the interrupt pushbutton is pushed during a smoke test, the audible warning tone and chime are silenced, and the LAV SMOKE lights go off.

 

WASTE BIN FIRE EXTINGUISHING

The waste bin, in the lavatory compartment, is protected by a thermally activated fire bottle (Potty Bottle) with no electrical interface. The Potty Bottle has dual discharge tubes. If a fire occurs in the waste bin, the temperature of the end caps of the tubes increases. Once the temperature increases to a set point, the fusible seals melt and release the end caps from the discharge tubes. The suppressant is then discharged into the waste bin.


FLIGHT CONTROLS

 

INTRODUCTION

The Dash 8 Q400 primary flight controls consist of rudders, ailerons and elevators. Spoilers assist the ailerons for roll control. Secondary flight controls consist of flaps.

 

GENERAL

All flight controls may be operated from either the pilot or copilot's seat. The rudders provide yaw control, the ailerons and spoilers roll control, and elevators pitch control .The rudder, spoilers and elevators are hydraulically powered, and designated the Powered Flight Control Surfaces (PFCS). A gust lock system is provided for the aileron controls, to protect the ailerons from damage due to strong wind gusts.

The spoilers assist the ailerons in providing roll control, and reduce lift after the aircraft touches down.

PFCS positions are shown in the Permanent Systems Area (PSA) of Multi­Function Display 1 (MFDI). These PFCS positions are transmitted to the PSA from the control surfaces. Trim indicators show trim position of the flight controls. Advisory lights indicate system operation, and caution lights indicate flight control malfunctions.

 

DETAILED DESCRIPTION PRIMARY FLIGHT CONTROLS

YAW CONTROL

A hydraulically powered rudder provides yaw control. The rudder pedals control the rudder. The pilot's and copilot's rudder pedals are connected to each other through an interconnect rod. A mechanical feel and trim unit, provides simulated aerodynamic forces on the rudder pedals during flight. A yaw damper operates through the feel and trim system to improve directional control.

 

RUDDER CONTROL SYSTEM

The rudder control system provides directional control of the aircraft. The rudder consists of the fore rudder and trailing rudder.

Rudder position can be monitored in the Permanent System Area (PSA) of MFD1

The fore rudder is attached to the vertical stabilizer and operated by two Power Control Units (PCUs). The PCUs are installed one above the other at the midpoint of the vertical stabilizer. No. 1 hydraulic system powers the lower PCU and No. 2 hydraulic system powers the upper PCU. Moving the rudder pedals operates both PCUs. If either hydraulic system fails, the remaining PCU provides rudder control.

The trailing rudder is attached to the fore rudder by push rods and deflects mechanically with movement of the fore rudder. The trailing rudder deflects twice as far as the fore rudder.

A rudder input restrictor mechanism, limits rudder pedal travel with flap selector lever operation. The flap selector lever is mechanically linked to the copilot's rudder control. With FLAPS lever set at 0, pushing either rudder pedal to the stops, deflects the fore rudder 12º left or right of center. With FLAPS lever set at 5º or more, pushing either rudder pedal to the stops, deflects the fore rudder 18º left or right of center.

Hydraulic pressure supplied to both PCUs is regulated by the Flight Control Electronic Control Unit (FCECU) as airspeeds vary.. As airspeed increases, FCECU reduces the hydraulic pressure available to the PCUs to reduce rudder deflection. Airspeed information is supplied by the Air Data Units (ADUs).

Rudder pedal adjustments are provided for both sets of rudder pedals. A cable connecting the pilot's and copilot's brake pedals, allows for operation of the brake system from either pilot position.

 

RUDDER FEEL TRIM AND SUMMING UNIT

The rudder feel trim and summing unit, provides artificial feedback forces to the rudder pedals. This simulates aerodynamic forces from the rudder during flight.

Inputs from the rudder pedals and yaw damper are applied to the summing unit. The unit and then transmits the resultant command, as a single input, to the rudder PCUs.

 

RUDDER TRIM

Turning the RUDDER trim selector, located on the center console, operates an electrical trim actuator to reposition the rudder feel unit neutral point. The rudder pedals also move when trim is selected. Trim indication is shown on the RUDDER trim indicator.

Turning the RUDDER trim selector to the first graduation, produces a slow trim rate. Turning the selector fully to the second graduation produces a fast trim rate. system is powered from the Left Essential bus through two circuit breakers:

RUD TRIM ACT- F7 for the trim actuator

RUD TRIM IND - G7 for the RUDDER trim indicator.

 

RUDDER TRIM RUNAWAY

If the rudder trim switch fails, causing uncontrolled rudder trim; a limit switch shuts off the electrical power to the trim actuator. There is mechanically stopped at the maximum trim setting

 

RUDDER TRIM INDICATION

Trim actuator position is shown on the RUDDER trim indicator. If the trim signal fails, the trim actuator remains functional but an off scale deflection is shown on the RUDDER trim indicator

 

YAW DAMPER

The yaw damper actuator supplies automatic compensation for minor yaw acceleration during flight. It also improves directional stability and provides turn coordination. Yaw damper authority is 4.5º maximum of rudder deflection either side of center. The yaw damper gets its inputs from Flight Guidance Modules No. 1 and No. 2 and needs both inputs for operation.

 

RUDDER JAM

If a jam occurs in either rudder PCU, is indicated by the RUD 1 or RUD 2 PUSH OFF switchlight on the glareshield. RUD 1 or RUD 2 switchlight must be pushed to depressurize the affected PCU. The OFF segment stays on as a reminder that the switchlight has been pushed off and #1 RUD HYD or #2 RUD HYD caution light will come on.

The FCECU will now modify the hydraulic pressure to the operative PCU to maintain the required rudder authority as airspeed varies.

 

ROLL CONTROL

Ailerons assisted by spoilers provide roll control. The aileron control system and flight spoiler control system are independent systems. Both systems are mechanically interconnected to allow simultaneous operation for normal roll control. The AFCS can provide input commands to the roll control system.

• Each wing has one aileron and two flight spoilers

• The pilot's wheel is connected directly to the flight spoilers

• The copilot's wheel is connected directly to the ailerons

• Ailerons are mechanically controlled and cable operated

• Flight spoilers are mechanically controlled and hydraulically powered

If a roll control jam occurs, the spoiler control system can be separated from the aileron control system. The pilot with the unjammed control handwheel will have roll control.

 

AILERONS

An aileron is located on the outboard trailing edge of each wing. Control is conventional by the control wheels.

Each aileron has a geared tab. When the ailerons are deflected up or down, its geared tab moves in the opposite direction. This provides aerodynamic assistance to the pilot.

A ground adjustable trim tab is installed on the right hand aileron.

 

AILERON TRIM

The three position AILERON trim switch controls the trim actuator. The switch is spring-loaded and returns to the center off position.

The aileron trim system is electrically powered from the Left Essential bus through circuit breakers:

AIL TRIM ACT - G8 for the aileron trim actuator

AIL TRIM IND - H8 for the aileron trim indicator

The amount of trim is shown on the aileron trim indicator.

 

AILERON TRIM AND CENTERING UNIT

The Aileron Trim and Centering Unit (ATCU) is a spring that operates between the trim actuator and the forward aileron quadrant. It provides aileron trim input as a spring bias and automatic centering of the ailerons so that when the pilot control wheel is released, the wheel returns to the neutral position set by the ATCU.

Trimming deflects both ailerons and repositions the neutral position of the control wheel.

When the autopilot is engaged, a MISTRIM [TRIM L WING DN or  R WING DN] message on the PFD indicates to the pilot the AILERON trim input required, to remove control forces. When accomplished the message  is removed.

 


AILERON TRIM RUNAWAY

If the aileron trim switch fails trimming is electrically and mechanically stopped at the maximum trim setting.

 

SPOILER CONTROL

Each wing has an inboard and outboard roll spoiler. The roll spoilers operate with the ailerons to assist roll control of the aircraft. The roll spoilers are extended and retracted hydraulically.

Pushing either SPLR1 or SPLR2 switchlight, cuts hydraulic pressure to its related spoiler extend port The associated ROLL SPLR INBD HYD or ROLL SPLR OUTBD HYD caution light will come on

There are three modes of spoiler operation:

- Flight

- Ground

- Taxi

 

Flight Mode

The spoilers operate in proportion to the up going aileron to provide roll control. The No. I hydraulic system powers the inboard spoilers and No. 2 hydraulic system powers the outboard spoilers. At airspeeds more than 165-170 KIAS, the FCECU disables the outboard spoilers.

If the outboard spoilers are not shutting on/off correctly the SPLR OUTBD caution light comes on.

 

Ground Mode

There are two electrically operated lift-dump valves in the each spoiler system for ground spoiler operations. They are hydraulically connected in series; both valves must open together before the spoilers can extend. When the lift-dump valves are energized open, spoilers extend.

The lift-dump valves are energized by signals from the FCECU. Spoilers extend on touchdown when:

- The FLIGHT/TAXI switch is in the FLIGHT position.

- Both POWER Levers are less than FLIGHT IDLE + 12º.

- Main Landing Gear Weight-On-Wheels (WOW) proximity sensors detect the aircraft is on the ground, and the Proximity Sensor Electronic Unit (PSEU) WOW equations are satisfied.

Then the roll spoilers extend. and the ROLL INBD and ROLL OUTBD advisory lights come on. This decreases the lift on the wings to assist in maximum braking efficiency.

If the paired lift-dump valves are not in the same position, The related ROLL SPLR INBD GND or ROLL SPLR OUTBD GND caution light will come on.

 

Taxi Mode FLIGHT/TAXI SWITCH

The FLIGHT/TAXI switch  is spring-loaded to FLIGHT position and must be manually set to the TAXI position. It is kept in the TAXI position by a magnetic latch. When on ground, all spoiler panels can be retracted by setting the FLIGHT/TAXI switch to TAXI.

When both POWER Levers are moved to a position more than FLIGHT IDLE + 12º, (i.e. in take-off) the latch is de-energized, and the switch moves to the FLIGHT position.

 

ROLL CONTROL JAM

If there is a malfunction in the spoilers or aileron control system and a roll control jam occurs a roll disconnect system is provided this consists of a clutch between the pilot's and copilot's control columns.

The ROLL DISC handle is pulled out to the limit and turned 90º clockwise or counterclockwise. This disengages the clutch, and isolates the jammed system from the operating system. The pilot with the unjammed wheel will have roll control.

Left Control Wheel Free

If the left control wheel is free, only roll spoilers will operate Roll control forces will be low and the tendency to overcontrol should be avoided.

Right Control Wheel Free

If the right control wheel is free, only ailerons will be operational. Roll control will be reduced and forces will be normal.

If the control wheel is rotated more than 50º from neutral to maintain wings level, SPLR 1 and SPLR 2 switchlights will come on This may be due to one or both roll spoilers on the same side being extended.

 

If the SPLR 1 and/or SPLR 2 switchlights stay on continuously, they must be pushed off to depressurize the PCU(s) and retract the related spoiler(s). The OFF segment stays on to indicate the switchlights have been pushed off. This will turn on the ROLL SPLR INBD HYD and/or ROLL SPLR OUTBD HYD caution lights. The ROLL SPLROUTBD HYD caution light will not come on until speed is less than 165 KIAS. Roll spoiler positions may be monitored on the PSA of MFD1.

 

PITCH CONTROL PITCH CONTROL SYSTEM

Two mechanically controlled and hydraulically powered elevators maintain pitch control of the aircraft. The elevators are attached to the trailing edge of the left and right horizontal stabilizers. The left control column operates the left elevator and the right control column operates the right elevator. Both control columns are connected to each other by the pitch disconnect system so that they both operate together.

Fore and aft movement of both control columns is transferred, through two fully independent cable and pulley control circuits, to the elevator PCUs.

There are three identical hydraulic PCUs  (hydraulic Power Control Units) on each elevator. The No.1 hydraulic system supplies power to the outboard PCUs. The No.2 hydraulic system supplies power to the center PCUs. The standby No.3 hydraulic system supplies power to the inboard standby PCUs when required.

Pushing the guarded HYD #3 ISOL VLV pushbutton, on the HYDRAULIC CONTROL panel, manually opens the #3 isolation valve, pressurizing the inboard PCUs. This causes the ELEVATOR PRESS caution light to come on if the No. 1 and No. 2 hydraulic systems are also operating. The #3 isolation valve will also open automatically if there is a failure on either main unit

Two pitch trim actuators do pitch trim. The actuators are controlled automatically by the autopilot, or manually by the trim switches on either control wheel. Elevator trim position is shown on the elevator trim indicator located on the left side of the center console.

If a mismatch occurs between the left and right elevator, the ELEVATOR ASYMMETRY caution light comes on. Elevator position indication is shown on the PSA of MFD1. Gust protection for the elevators is supplied by trapped hydraulic fluid in the actuators, when the system is depressurized.

 

PITCH FEEL AND TRIM UNIT

A left and right Pitch Feel and Trim Units (PFTUs) provide artificial pitch feel. The PFTUs are installed in the vertical stabilizer. The right PFTU controls the right elevator and the left PFTU controls the left elevator. Pitch commands from the control columns are transferred to the elevator PCUs that move the elevators. Thus, actual aerodynamic forces are not felt at the control columns.

Centering springs in the PFTU systems, help to return the elevators to the neutral position. Two pitch trim actuators installed on top of the PFTUs supply elevator trim.

Both pitch feel actuators operate at the same. As airspeed varies, the FCECU commands the pitch feel actuators to supply the correct artificial forces to the control columns. The elevator column force increases with column displacement as a function of airspeed and normal acceleration of the aircraft. Air Data Units (ADUs) supply airspeed information to the FCECU.

If one pitch feel actuator fails, the other actuator will operate normally. The ELEVATOR FEEL caution light will come on. The elevator control system continues to operate but with reduced artificial feel.

 

PITCH TRIM

Pitch trim is accomplished by two pitch trim actuators to trim the elevators. The elevator trim actuator is controlled electrically by the trim switches on either control wheel, or automatically by the autopilot.

Pitch trim signals from are prioritized by the FCECU in the order: pilot, copilot and autopilot.

The FCECU controls the elevator pitch trim rate according to the airspeed inputs from the ADU of the aircraft. The FCECU adjusts the trim rate between 150 KIAS and below (high-speed mode) to 250 KIAS and above (low speed mode)

 

PITCH TRIM SWITCHES Operation

Elevator trim control is provided through the actuation of trim switches located on the outboard handgrip of each control wheel. The pitch trim switches are divided into two halves. Both halves must be operated for pitch trim commands. They are thumb-operated switches, which are spring loaded to the center off from NOSE DN and NOSE UP positions.

When the switches are pushed forward to NOSE DN position, a nose‑down trim is commanded. When the switches are pulled aft to NOSE UP position, a nose‑up trim is commanded. If FCECU detects a pitch trim command for longer than 3 seconds, an aural warning will sound and the ELEVATOR TRIM SHUT OFF switchlight on the glareshield panel will come on.

The aural warning will stop and the ELEVATOR TRIM SHUT OFF switchlight will go off when the pitch trim command is removed or the switchlight is pushed. If the left or right ELEVATOR TRIM SHUT OFF switchlight is pushed; the elevator trim is turned off.

 

ELEVATOR TRIM INDICATOR

The elevator trim indicator is located on left side of the center console, and shows the elevator trim position.

The indicator is labeled NU for nose up, ND for nose down and TO for takeoff. A white band next to the TO label shows the takeoff trim range. If the elevator trim is:

outside the TO range,

weight on the nose wheel and

torque above 50%,

a takeoff aural warning will sound.


Nose full down =circuit  depowered

Nose full up = trim  selected off

 

FLAP AUTO PITCH TRIM

The elevators are automatically retrimmed whenever the flaps are moving between 15º and 35º. Nose down pitch trim is commanded when flaps are extended, and nose up pitch trim is commanded when flaps are retracted. The Flap Auto Trim activates and deactivates automatically. Function can be verified on the trim indicator.

Flap Auto Pitch Trim is active when:

- Flaps selected from 15° to 35º, and

- The autopilot is not engaged, and ???

- The airspeed is less than 180 KIAS, and

- Manual pitch trim is not commanded.

Flap Auto Trim will temporarily disengage if manual pitch trim is applied.

Flap Auto Pitch Trim will automatically disengage, if the above are exceeded or when:

- The aircraft is on the ground (WOW), or

- Commands are in excess of the pitch limits, or

-failures within the AFCS or Flight control system occur.

 

PITCH CONTROL JAM

The left and right control columns are mechanically connected to each other through the pitch disconnect mechanism (a clutch).  If a pitch jam occurs in either control circuit, the two control columns can be disconnected from each other by using the pitch disconnect handle located on the left side of the center console. When the handle is pulled out and rotated 90º the clutch disengages and disconnects the two control columns from each other. The pilot with the free control column will have pitch control.

 

 

SECONDARY FLIGHT CONTROLS

 

FLAPS

Two single‑slotted inboard and outboard fowler flaps are attached to the trailing edge of each wing The flaps are connected to screw jacks that are operated by a primary drive shaft. A Flap Power Unit (FPU) operated by the flap selector, operates the flap drive system and moves the flaps to their selected positions. The flaps are electronically controlled by the Flap Control Unit (FCU) and powered by No. 1 hydraulic system.

The flap quadrant has gates at five positions corresponding to the five possible flap positions; 0°, 5°, 10°, 15°; and 35°. These Flap positions are shown on the FLAP indicator.

 

FLAP CONTROL UNIT

The Flap Control Unit (FCU) monitors and controls flap movement. It also controls the automatic operation of the Standby Hydraulic Pump and the PTU. If there is a flap fault, the FCU causes either the FLAP POWER or FLAP DRIVE caution light to come on.

 

FLAP SELECTOR LEVER

The FLAPS selector lever moves in the five gates of the flap quadrant. A trigger,(and flap arming switch) located below the FLAPS selector lever, must be pulled up before the lever can be moved from one gate to the next. The trigger must be released in the desired gate before the flaps start moving.

The FLAPS selector lever is mechanically connected to the rudder restrictor on the right rudder forward quadrant. This restricts rudder pedal travel to 12° left or right of center, if the FLAPS selector lever is set to 0°. The FLAPS selector lever at the other gates does not restrict full rudder travel.

 

FLAP POWER UNIT

The Flap Power Unit (FPU) converts The No. 1 hydraulic system power to rotary mechanical power to operate the flap actuators. The FPU receives flap actuation signals from the FCU. It also sends feedback signals to let the FCU monitor flap movement.

 

OPERATION

When the FLAPS selector lever is in the 0° position, all flaps are retracted, and the flap position indicator points to 0°. Movement of the FLAPS selector lever requires raising the arming switch that sends an enabling signal to the FCU. When the FCU receives the enabling signal, it commands the FPU to start moving the flaps to the new position. When the selected flap position‑ has been reached, the FCU stops any further flap movement. The flap actuators lock the flaps in the selected position.

Electronic monitoring of the flaps minimizes non‑selected flap movement. It also minimizes flap asymmetry, if the flaps drive line fails.

 

FLAP DRIVE

There are four flap actuators, two per flap, installed on each wing. The flap actuators move the flaps to a selected position, and lock them in the selected position against aerodynamic forces.

 

FLAP POSITION INDICATION UNIT

The Flap Position Indication Unit (FPIU)

-supplies indication of the current flap position to the FLAP indicator flap position data to the flight compartment and to other aircraft systems for indication and monitoring purposes.

-monitors flaps position during flap deployment and signals position data to the FCECU, IFC and ADU.

 

GUST LOCK AILERONS

The aileron gust lock system mechanically locks the ailerons in the neutral position. A CONTROL LOCK lever on the power quadrant, forward of the POWER levers  operates the gust lock system. When the CONTROL LOCK lever is in the ON position, the POWER levers will move only as far as the CONTROL LOCK lever.

The CONTROL LOCK lever is spring loaded to the forward OFF position. A trigger under the lever locks it in the aft ON position, with the copilot's control wheel in the neutral position. If a gust lock cable fails, the gust lock mechanism fails safe to the unlocked position.

To undock the aileron gust lock, the CONTROL LOCK lever must be pulled aft, and the trigger under the gust lock lever squeezed to release it. The CONTROL LOCK lever can then be moved forward to the OFF position.